Máy Hàn Siêu Âm Nhựa Là Gì?
Máy hàn nhựa siêu âm là thiết bị sử dụng sóng siêu âm tần số cao để hàn các vật liệu bằng nhựa. Sau quy trình hàn nhựa, các chi tiết nhựa được kết dính với nhau để tạo thành một sản phẩm hoàn chỉnh. Thiết bị hàn nhựa siêu âm không chỉ được sử dụng để nối các mảnh nhựa mà còn để sửa chữa các vết nứt.
ỨNG DỤNG CỦA MÁY HÀN SIÊU ÂM NHỰA
Medical
Ultrasonic with highfrequency mechanical vibration and the two parts of the plastic products toproduce high speed friction When temperature rises and the temperature reaches the melting point,the product interface melts quickly, which is set at a certain pressure to achieve the perfect fusion.
Tight and mark-free welding is possible with ultrasonics. The process fulfills absolutely all prerequisites, for example required for blood and dialysis filters. Rinco Ultrasonic Medical products – many lives depend on their correct functionality
Housings of electrical components protect the functionality of the sensitive interior parts. Particularly with complex parts geometries, such as grip plates of surgery tools, ultrasonic welding provides solutions with dimensional accuracy and stability.
Laminating or perforating different materials for wound dressing so that they remain breathable, sterile and soft – that is possible with ultrasonics. Due to the low energy input, ultrasonic welding does not have any negative effect on absorbency and feel.
Lighting
Lighting plastic enclosure requires good light transmittance, corrosion resistance, high temperature resistance, insulation, high melting point, thermosetting, stable in nature, good plasticity and so on, so the standard is very high in the production process. Ultrasonic technology in the production of most lighting products have a very good effect on the welding.
Telecom
Male connectors and terminal strips are high-quality safety components and are used in electrical devices, in electronics, and in electrical installations. Strong and faultless connections of contacts ensure trouble-free fit and safe current flow. Bonding of contacts by means of ultrasonic technology is a method that allows for connection of different types of materials.
In addition to housing and display components, it is possible to include electronic components by means of welding or staking. Ultrasonic welding technology allows direct feeding of energy into the joining zone. It’s only possible during the actual welding process and it ensures secure joints of carrier plates and housings. This method avoids putting sensitive electronic parts at risk.
Highest quality and design requirements particularly apply for housings. These include strength and tightness, absolute dimensional accuracy, high-quality and scratch-free surface finish, as well as clear welds.
In all areas of automation, optical, inductive, and capacitive sensors are used for millions of applications. Ultrasonic welding fulfills the requirements for perfect surface finish, scratch-free display plates, tightness and reliable function of electronic components.
Supplies
As the core components,toner cartridges and printer have its high-quality requirements. sealing and precision of the products can not be a little negligence.What’s more, make sure that its internal is in cleanliness. Ultrasonic plastic welding can achieve high standards of production of printing supplies!
Telephone, fax machines, radios, mobile phones belong to communication consumable,whose shells and inner parts are using ultrasonic plastic welding machine in welding production that save labor cost and improve productivity and high welding effect.
Computer consumable such as U disk, mobile hard disk, speakers, headset, wristbands, USB hub are huger demands in market.And ultrasonic welding machine can improve its productivity and reduce its defect rate.
Consumer
Electronic appliances are seen everywhere in daily life.Ultrasonic welding can meet the requirements of highstandard of production,and greatly improves the production efficiency.
Requirements for household appliances apply even more to machines and devices used under outdoor conditions. Typical applications for ultrasonic welding are housings for electrical gardening devices, functional components or lamination of weatherproof roof lining membranes.
Household appliances are robust and reliable devices used on a daily basis. Therefore, safe integration of electrical and electronic components is a prerequisite. Ultrasonic welding is an eminently suitable joining technology for household appliances with their complex geometries, such as electric irons or operating panels.
Car
Ultrasonics is not only suitable for joining plastic materials with each other, By means of sonotrode grouping, it is also possible to realize particularly demanding joining tasks, such as welding of large instrument clusters. Brilliant surface finish and precise gap control is achieved.
Strength, tightness, and dimensional accuracy but also scratch- and mark-free appearance are typical requirements. Ultrasonic welding is a low-stress process for components and makes complex component geometries possible.
Complete functionality, without restriction, of integrated functional elements is ensured in ultrasonic welding of such components. What is more, 100% control and documentation of weld process parameters is guaranteed. Using ultrasonics it is also possible to simultaneously punch and weld membranes functioning as pressure balancing element (DAE).
Tightness, pressure and burst resistance, and unrestricted functionality: ultrasonic welding fulfills these requirements for vehicle components in the engine compartment. Rinco Ultrasonic In filters, the filter material must be reliably embedded and the weld must be resistant to both heat and cold.
Package
Ultrasonic welding is very well suited for coated carton packaging material. Despite wetting with filled products, tight seals are ensured with or without aluminum barrier. Integration of spouts is easily possible. High output due to short sealing times. Repeatable parameters ensure consistently high sealing quality.
On PET applications in particular, ultrasonics quickly reaches the high melting point and therefore results in an increase in production output. Sealing and separating blister packs is easily possible, also integration of tear out sections and tamper-evident seals.
With ultrasonics it is possible to safely push product residues out of the seal area, which ensures absolutely tight sealing. This significantly reduces the number of leaking packaging and shelf life of the products in the supermarkets is increased. Ultrasonics provides this advantage for stand-up pouches, chained bags and bags, both at longitudinal and transverse joints, in intermittent and continuous applications
Sealing of lid films, welding of seal rings and embedding of filters are the most important applications for which Rinco ultrasonic welding provides a solution. The weld tools hold the film in place by means of vacuum. Shelf life and product protection are ensured due to the tools being cold.
Hygiene
Topsheet and acquisition distribution layer are joined at high speeds. Due to targeted energy input on ultrasonic weld spots optimum wear comfort is achieved. Ultrasonics guarantees high strength and simultaneous soft feel, also for fixation of sanitary napkin wings or finishing of textile edges.
Topsheet and acquisition distribution layer are joined at high speeds. Due to targeted energy input on ultrasonic weld spots optimum wear comfort is achieved. Ultrasonics guarantees high strength and simultaneous soft feel, also for fixation of sanitary napkin wings or finishing of textile edges.
Producing diapers without any solvent-containing adhesives has become a tangible dream! By now, it is possible to perform every single manufacturing step for production of diapers using ultrasonics. All ultrasonic processing steps for production of diapers have in common that the resulting hand feel is very good and tightness of the diaper is ensured.
The demand for adult hygiene products is constantly increasing. Discreet and comfortable products are high on demand. When it comes to incontinence products the main applications for ultrasonics are establishing a safe side seam and integrating elastic bands for the typical elastic leg cuff. Also, low-cost diapers are becoming more and more popular. They are cut and laminated in a simple but patented process using ultrasonics.
Player
Print cartridges or writing utensils are consumer products which are produced in large quantities. Ultrasonic welding is a cost-effective and fast joining technology ensuring tightness and reliable function of the products.
In order to comply with rigorous safety standards for toys, strong and reliable connections are indispensable. To prevent injury hazards, the requirements for good feel must be met.Ultrasonic welding ensures flawless and temperature-resistant connections without the use of adhesives.